Repair of Opel Corsa C, from 2000 to 2005 release.
1. Operation and maintenance of the car
2. Engine
2.1. Petrol Z10XE, Z10XEP, Z12XE, Z12XEP DOHC-I engines
2.2. Mechanical part of petrol Z10XE, Z10XEP, Z12XE, Z12XEP DOHC-I engines
2.3. Cooling system
2.4. Lubrication system
2.5. System of injection
2.5.1. Replacement of fuel nozzles (one or all) (Z10XE, Z10XEP, without conditioner)
2.5.2. Replacement of the fuel filter (petrol engines)
2.5.3. Removal and installation of the electric fuel pump
2.5.4. Replacement of consolidation of a final collector (Z10XE, Z10XEP, without conditioner)
2.6. Petrol engines – the general procedures of check
2.7. Mechanical part of the engine
2.8. Test and repair operations of components of a mechanical part of the engine
2.9. Cooling system
2.10. System of injection of fuel of petrol engines
2.11. Lubrication system
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Schemes of electric equipment
 















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2-5-1-zamena-toplivnykh-forsunok-odnojj-ili-vsekh-z10xe-z10xep-bez-kondicionera.html

2.5.1. Replacement of fuel nozzles (one or all) (Z10XE, Z10XEP, without conditioner)

Engine control unit

Engine control unit

NOTE
On cars since a year of release 04 with ESP – after each detachment of the accumulator the sensor of an angle of rotation of a steering wheel loses the main installation. It is necessary to calibrate it anew.

Removal
Open a cowl.
Disconnect plugs of the rechargeable battery.
Disconnect a weight wire.
Dismantle the soaking-up branch pipe 4.
Turn off 2 nuts.
Disconnect a hose of ventilation of a case of the engine from a cover of a head of cylinders 5.
On the Z10XEP engine remove the soaking-up air hose.
Release a collar.
Disconnect 2 sockets of a plait of wires – a termoanemometrichesky film mass flowmeter of air 2, the valve of ventilation of a tank 1.
Dismantle a termoanemometrichesky film mass flowmeter of air 3.
Release 2 collars.
Disconnect a hose of ventilation of a case of the engine 1 from a cover of a head of cylinders.
Disconnect 4 sockets of a plait of wires of a control system of the engine.
Disconnect the module of a butterfly valve 2, fuel nozzles 3.
On the Z 10 XEP engine: dismantle a casing of a pipe of the fuel distributor.
Turn off 2 bolts of fastening.

NOTE
Consider safety regulations and laws existing in the country.

Reduce fuel pressure by means of the KM-J-34730-91 manometer.
Turn off a protective cap of the control union 2 on a tube of the fuel distributor 1.

NOTE
The control union on the Z 10 XEP engine is located on a pipe of the fuel distributor from above.

Dismantle a fuel-supply line 2 by means of KM-796-A adaptation.
Release a fuel-supply line.
Close by means of KM-807 adaptation.
Dismantle the module of a butterfly valve.

NOTE
The cooling system has to remain closed.

Turn off 4 bolts of fastening 1.
Dismantle a pipe of the fuel distributor 3.
Turn off 2 bolts of fastening.
Dismantle 3 fuel nozzles.
Dismantle 3 lock brackets 2.
Replace 6 sealing rings of fuel nozzles 1.
Installation
Clean sealing surfaces of an inlet collector and the module of a butterfly valve.
Establish fuel nozzles.
Insert fuel nozzles.
Establish lock brackets.

NOTE
Observe assembly situation. The groove in a lock bracket has to enter gearing with a ledge of a fuel nozzle (shooter).

Establish a pipe of the fuel distributor.
Tighten 2 bolts of fastening the moment of 6 N · m.
Install the module of a butterfly valve.
Replace consolidation.
Tighten 4 bolts of fastening the moment of 7 N · m.
Establish a fuel-supply line.
Take out KM-807 adaptation.
Establish a fuel-supply line.

NOTE
Connection has to be recorded with click.

Fix a fuel-supply line.
Connect 4 sockets of a plait of wires of a control system of the engine.
On the Z 10 XEP engine: establish a casing of a pipe of the fuel distributor.
Tighten 2 bolts of fastening.
Establish a hose of ventilation of a case of the engine.
Fix a collar.
Establish the soaking-up branch pipe.
Establish a termoanemometrichesky film mass flowmeter of air.
Fix 2 collars.
Connect 2 sockets of a plait of wires, a termoanemometrichesky film mass flowmeter of air, the valve of ventilation of a tank.
On the Z 10 XEP engine: establish the soaking-up air hose.
Tighten a collar the moment of 3,5 N · m.
Establish a hose of ventilation of a case of the engine.
Tighten 2 nuts of fastening the moment of 8 N · m.
Connect plugs of the rechargeable battery.
Откалибруйтеь sensor of an angle of rotation of a steering wheel.
Include ignition.
Turn a steering wheel once from the right extreme situation to the left extreme situation.
Program volatile memory.
Close a cowl.

"on the page back
2.5. System of injection
on the following page"
2.5.2. Replacement of the fuel filter (petrol engines)