2.2.6. Repair of the engine (Z10XE, Z10XEP, without conditioner)

Remove the transmission from the engine.

Pick up the directing oil meter probe phone.

Turn out a bolt.

Dismantle heated a lambda sensor of regulation of composition of fuel mix.

Disconnect the socket of a plait of wires.

Release a plait of wires.

Carefully turn out a lambda sensor by means of KM-6129 adaptation.

Dismantle a guard of a final collector.

Turn off 2 bolts of fastening.

Dismantle a final collector.

Turn off 7 nuts of fastening.

Take out consolidation.

Lift the engine.

Install on the engine on KM-412-18 adaptation.

Tighten 4 bolts of fastening.

Fix the engine on KM-412 2 adaptation.

Tighten 8 threaded connections.

Install KM-2358 adaptation.

Merge engine oil.

Substitute the reception pallet.

Turn out a carving stopper of a drain opening.

Uncover the case of an oil filter.

Take out an insert of an oil filter.

Dismantle coupling.

Remove a flywheel.

Install KM-652 adaptation.

Turn off 6 bolts of fastening.

Dismantle KM-652 adaptation.

Remove the holder of the engine 1 on the right.

Turn off 3 bolts of fastening.

Wrap a carving stopper of a masloslivny opening.

Replace a sealing ring.

Tighten a bolt the moment of 10 N · m.

Remove the reception pallet for oil.

Take off a poliklinovy belt.

NOTE Mark the direction of rotation.

Pull the tension device of a poliklinovy belt in the direction of an arrow.

Insert the KM-955-2 device.

Remove from a pulley poliklinovy ременя a bent shaft.

Remove a pulley poliklinovy ременя the pump of cooling liquid.

Turn off 3 bolts of fastening.

Dismantle a pulley poliklinovy ременя a bent shaft.

Turn off 6 bolts of fastening.

Hold a bolt of a nave of a bent shaft.

Remove the tension device of a poliklinovy belt.

Turn off 2 bolts of fastening.

Dismantle plaits of wires of the engine.

Turn off a plait of wires of the generator.

Turn off 2 nuts.

Отболт you iteit a plait of wires of a starter.

Turn off 2 nuts 1.

Remove cable collars.

Dismantle the generator.

Turn off 2 threaded connections.

Dismantle a starter.

Turn off 2 bolts of fastening (arrow).

Dismantle a plait of wires of a control system of the engine.

On the Z 10 XEP engine: dismantle a casing of a pipe of the fuel distributor.

Turn off 2 bolts of fastening.

Disconnect 12 sockets of a plait of wires of a control system of the engine.

Oil 6 pressure relay, sensor of temperature of cooling liquid 8, sensor of the camshaft 9, module of a butterfly valve 2, controller of engine management 12, valve of system of recirculation of OG 4, module of ignition 3, sensor of a detonation 10, sensor of a bent shaft 11, fuel nozzles 1.

Turn off a wire of mass of the controller of engine management 13.

Free the canal for a plait of wires 7.

Release a plait of wires – 4 holders 14.

Disconnect 3 hoses from the pump of cooling liquid.

Disconnect a hose of cooling liquid from a flange of cooling liquid of recirculation of exhaust gases.

Release a collar.

Dismantle the pump of cooling liquid 1.

NOTE At removal pay attention to the directing plugs.

Substitute the reception pallet.

Turn off 9 bolts of fastening.

NOTE Consider the different length of bolts of fastening (an arrow – short bolts).

Dismantle the ignition module.

Uncover the ignition module, having shifted it to the right.

Turn off 2 bolts of fastening.

Take out a cover by means of KM-6009 1 adaptation.

Uncover a head of the block of cylinders.

Remove a hose of ventilation of a case of the engine.

Release a collar.

Turn off 17 bolts of fastening.

Release a bolt of a nave of a bent shaft 1.

NOTE This work will require participation of two people.

Establish and hold KM-956-1/KM-956-2 devices.

Hold KM-956-1/KM-956-2.

Adjust camshafts.

Evenly turn a bent shaft by means of KM-956-1/KM-956-2 adaptation in the direction of rotation of the engine until KM-953 1 adaptation against the stop does not come into a camshaft groove.

Remove a nave of a bent shaft.

NOTE Observe the assembly provision of a nave.

Turn out a bolt.

Take out a nave by means of KM-956-1/KM-956-2 devices.

Remove the oil pallet.

Turn the engine on 180 °.

Turn off 14 bolts of fastening.

Remove consolidation of the oil pallet.

Remove the GRM case.

Turn the engine on 90 °.

Turn out 15 bolts of fastening (arrow).

Consider length of bolts of fastening.

Do not damage the sensor of the camshaft 1.

Poddnte also take a sealing ring of the GRM case.

NOTE Do not damage a sealing surface.

Dismantle the chain drive.

Release bolts of driving gears of the camshaft.

Hold camshafts for a hexagon.

Stop the tension device of a chain 1.

Insert the KM-955-1 device.

Dismantle the level of an uspokoitel 3 directing a level 5, a sled for a tension 7 and driving gear wheels of camshafts.

Take out a driving chain of a cam-shaft 4 with a driving wheel 6. Take consolidation of the GRM case.

Dismantle a head of the block of cylinders.

Turn the engine on 90 °.

Dismantle KM-953 adaptation.

Turn off 10 bolts of fastening.