Repair of Opel Corsa C, from 2000 to 2005 release.
1. Operation and maintenance of the car
2. Engine
2.1. Petrol Z10XE, Z10XEP, Z12XE, Z12XEP DOHC-I engines
2.2. Mechanical part of petrol Z10XE, Z10XEP, Z12XE, Z12XEP DOHC-I engines
2.2.1. Regulation of phases of gas distribution by impact on the Z10XEP, Z12XE, Z14XEP camshaft (since the end of 2004 till 2005 release)
2.2.2. Adjustment of phases of gas distribution (Z10XE, Z10XEP, without conditioner)
2.2.3. Replacement of a poliklinovy belt (Z10XE, Z10XEP, with the conditioner)
2.2.4. Head of the block of cylinders
2.2.5. Removal and installation of the GRM case (Z10XE, Z10XEP)
2.2.6. Repair of the engine (Z10XE, Z10XEP, without conditioner)
2.2.7. Block of cylinders, krivoshipno-conrod mechanism and piston group
2.3. Cooling system
2.4. Lubrication system
2.5. System of injection
2.6. Petrol engines – the general procedures of check
2.7. Mechanical part of the engine
2.8. Test and repair operations of components of a mechanical part of the engine
2.9. Cooling system
2.10. System of injection of fuel of petrol engines
2.11. Lubrication system
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Schemes of electric equipment
 















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2-2-3-zamena-poliklinovogo-remnya-z10xe-z10xep-s-kondicionerom.html

2.2.3. Replacement of a poliklinovy belt (Z10XE, Z10XEP, with the conditioner)

NOTE
Since a year of release 04 instead of KM-6169-1 adaptation it is necessary to use KM-6394.

Removal
Open a cowl.
Disconnect plugs of the rechargeable battery.

NOTE
On cars since a year of release 04 with ESP – after each detachment of the accumulator the sensor of an angle of rotation of a steering wheel loses the main installation. It is necessary to calibrate it anew.

Disconnect a weight wire.
Remove the case of the air filter 1.
Disconnect 2 sockets of a plait of wires, a termoanemometrichesky film mass flowmeter of air 3 and the valve of ventilation of a tank 2.
Release the valve of ventilation of a tank.
Dismantle the soaking-up branch pipe 4.
Turn off 2 nuts.
Dismantle a hose of ventilation of a case of the engine 5.
On Z10XEP engines: remove the soaking-up air hose.
Release a collar.
Unscrew a bolt (shooter).
Release a forward wheel on the right.
Turn off 4 bolts of fastening.
Lift the car.
Remove a forward wheel on the right.
Turn off 4 bolts of fastening.
Lift the car.
Remove a casing of a poliklinovy belt.

NOTE
On option of the ECO model uncover motor office below.

Unscrew 3 bolts of fastening 1.
Remove a clip (shooter).
Install KM-6169-2 adaptation on the transmission.
Tighten 2 bolts of fastening of 95 N · m.
Install KM-61691 adaptation.
Spread KM-6169 at the left on the case of the forward bridge (arrow I).
The directing finger has to settle down in an opening in the case of the forward bridge.
Both holders install on the case of the forward bridge (arrow II) on the right.
The directing finger has to settle down in an opening in the case of the forward bridge (arrow III).
Tighten 8 bolts of fastening
Install a support on KM-6169 adaptation.
Establish fastening 2 for a support.
Put the clamp 1.
Adjust support from the transmission.
Wrap spindles so that fastenings 3 on the directing pins adjoined without gap.
From management of the engine insert a pin of a support into an opening of the block of cylinders without gap (shooter).
Tighten a nut 1.
Turn off the holder of the engine on the right.
Release a bolt below 1.
Lower the car.
Remove the holder of the engine on the right.
Release the depreciation block of the engine.
Turn off 2 bolts of fastening 1.
Turn off 2 bolts of fastening (arrow).
Take off a poliklinovy belt.
Pull the tension device of a poliklinovy belt by means of KM-6131 2 in the direction of an arrow.
Insert the KM-955-21 device.
Weaken a tension of the tension device of a poliklinovy belt 1.

Installation
Establish a poliklinovy belt.
Pull the tension device of a poliklinovy belt by means of KM-6131 2 in the direction of an arrow.
Take out KM-955-21 adaptation.
Weaken a tension of the tension device of a poliklinovy belt 1.
Establish the holder of the motor on the right.
Insert a bolt below.
Tighten 2 bolts of fastening above the moment of 60 N · m.
Fix the depreciation block of the engine – tighten 2 bolts of fastening the moment of 40 N · m.
Lift the car.
Fix the holder of the motor on the right.
Bolt below tighten the moment 60 N · m.
Remove support from the parties of management of the engine and transmission.
Remove KM-6169, KM-6169-2 devices.
Establish a casing of a poliklinovy belt.

NOTE
On the ECO model establish a cover of motor office in the bottom of I.

Tighten 3 bolts of fastening.
Establish a clip.
Lower the car.
Establish a forward wheel on the right.
Twirl 4 bolts of fastening.
Lower the car.
Fix a forward wheel on the right.
Tighten 4 bolts of fastening the moment of 110 N · m.
Install the case of the air filter.
Tighten a bolt.
Fix the soaking-up branch pipe.
Replace a sealing ring.
Tighten 2 nuts.
On Z10XEP engines: establish the soaking-up air hose.
Tighten a collar the moment of 3,5 N · m.
Establish a hose of ventilation of a case of the engine.
Connect the valve of ventilation of a tank.
Connect 2 sockets of a plait of wires.
Connect plugs of the rechargeable battery.
Program volatile memory.
Close a cowl.

"on the page back
2.2.2. Adjustment of phases of gas distribution (Z10XE, Z10XEP, without conditioner)
on the following page"
2.2.4. Head of the block of cylinders