4.5.2. Removal and installation of the back bridge

To take away up the safety gate 2 main thing of the brake cylinder.

Remove consolidation 1 from a water tank so as far as it is necessary.

Uncover 3 a tank for brake fluid.

To cork a tank for brake fluid with MKM-558-10 adaptation.

Remove back wheels

NOTE Mark the provision of rather drum nave.

Remove 2 sockets of a plait of wires of ABS 4 from the back bridge.

Disconnect from a brake tube (arrow).

Disconnect from the holder on the back bridge 5.

Remove system of levers of the sensor of a chain of regulation of a tilt angle of headlights from the holder on the back bridge.

NOTE On cars with xenon headlights.

Disconnect 2 cables of the parking brake behind, on both sides from a connecting detail 1.

Disconnect a cable of the parking brake in the middle and a cable of the parking brake behind from a guide 2 on the back bridge and to put aside.

NOTE On both options of the ECO model remove the guard directing air on the bottom.

Pick up the brake phone behind 4 from a brake hose behind 3 from both стосрон.

Remove a brake hose from the holder, at the same time the safety washer 5 remains on a brake tube.

NOTE Back springs act and established only one by one from each party of the car.

Remove back springs.

NOTE Further the order of removal and installation of one party is described. Works and on other party are respectively performed.

Prop up the back bridge a hydraulic jack on the party of assembly under the longitudinal lever of a suspension bracket.

Remove the fixing screw of 1 shock-absorber on the back bridge.

Slowly lower and remove a hydraulic jack.

From assembly delay the back bridge down so (shooter) that the back spring 2 could be removed.

NOTE You monitor the ustanovkany provision of a spring.

Again establish a hydraulic jack under the longitudinal lever of a suspension bracket of the back bridge.

Lift the back bridge by means of a hydraulic jack so that it was possible to install the shock-absorber.

Install the shock-absorber with the fixing screw 3 on the back bridge.

Remove a back spring on the other hand.

NOTE Removal from the opposite side is made similarly.

Establish a hydraulic jack with KM-904 4, KM-6180-2 3 and KM-6180-1 1pod adaptation the back bridge.

NOTE You watch that on both sides the directing bolt of the 5th KM-6180-2 adaptation correctly settled down in the directing opening of the back bridge

Remove the fixing screw 2 shock-absorbers on both sides.

Lift the back bridge a hydraulic jack so that it settled down on KM-6180-1 adaptation (shooter).

Remove the fixing screw 6 of the longitudinal lever of a suspension bracket of the back bridge on both sides of the car bottom.

Slowly lower Zadny Bridge a hydraulic jack and remove.

NOTE When replacing the back bridge it is necessary to rearrange all hinged details.

Clear external sidewalls of the damping plug. Grease with red lubricant in the marked area (arrow).

Lift a hydraulic jack of KM-904, KM-6180-1 and KM-6180-2 the back bridge.

Install the longitudinal lever of a suspension bracket of the back bridge on both sides of the car bottom.

Use the new fixing screw and nuts 1.

NOTE Fasten fixing screws without inhaling.

NOTE That tension in the damping plugs in the longitudinal lever of a suspension bracket of the back bridge in the car bottom was not created during operation of the car, it is necessary before an inhaling of fixing screws with the necessary moment of an inhaling to adjust the size I for the back bridge.

Lift the back bridge a hydraulic jack, KM-904 and KM-6180-2 so that the size I of 100 mm ± 5 mm between a spring nest on the back bridge and a longitudinal beam behind was established (see the drawing).

NOTE For measurement insert a ruler through an opening of the back bridge at a spring nest.

Tighten fixing screws of 1 back bridge in the car bottom on both sides.

Moment of an inhaling of 50 N · m + 45 °+15 °.

Locate the back bridge a hydraulic jack, KM-904 and KM-6180-2 so that it was possible on it install both shock-absorbers.

Install shock-absorbers by means of fixing screws 1 on both sides of the back bridge.

Remove a hydraulic jack with KM-904, KM-6180-2 and KM-6180-1 adaptation.

Establish back springs for what carry out described below actions.

NOTE Back springs are established only separately, from each party of the car.

Prop up the back bridge a hydraulic jack 3 on the party of assembly under the longitudinal lever of a suspension bracket.

Remove the fixing screw 2 shock-absorbers on the back bridge.

Slowly lower and remove a hydraulic jack.

From assembly delay the back bridge down so (shooter) that the back spring 1 could be inserted.

Again establish a hydraulic jack under the longitudinal lever of a suspension bracket of the back bridge.

Hydraulic jack lift the back bridge so that it was possible to install on it the shock-absorber.

Install the shock-absorber with the fixing screw 2 on the back bridge.

Moment of an inhaling of 65 N · m.

Establish a back spring on the other hand.

NOTE Installation is made similarly.

Insert a brake hose 1 on both sides in the holder on the back bridge.

Prisosedinite a brake tube 2 with a lock bracket 3 to brake hoses.

Moment of an inhaling of 16 N · m.

Insert a cable of the parking brake in the middle and a cable of the parking brake behind into a guide 4 on the back bridge.

Fasten in a connecting detail 5.

Attach a plait of wires of ABS in the holder 7 on the back bridge and at a brake tube (arrow).

Make electric connection of the socket of a plait of wires of ABS 6.

Install system of levers of the sensor of a chain of regulation of a tilt angle of headlights on the holder at the back bridge.

NOTE On cars with xenon headlights.

Moment of an inhaling of 5 N · m.

Establish back wheels.

Moment of an inhaling of 110 N · m.

Remove MKM-558-10 1 device from a tank for brake fluid.

Pump over and check the brake system for tightness.

Close a cover a tank for brake fluid.

Take away the safety gate 2 tanks for brake fluid from top to bottom.

Put on a water tank laying 3.