Repair of Opel Corsa C, from 2000 to 2005 release.
1. Operation and maintenance of the car
2. Engine
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
8.1. Features of a design
8.2. Hinged elements
8.3. Body glazing
8.3.1. Removal and installation or replacement of a windshield
9. Schemes of electric equipment
 





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8-3-1-snyatie-i-ustanovka-ili-zamena-vetrovogo-stekla.html

8.3.1. Removal and installation or replacement of a windshield

Removal

NOTE
In this case removal of a windshield by means of system of removal BO-46974 is described.

ATTENTION
In order to avoid traumatizing eyes and hands before works put on working gloves and goggles.

NOTE
Put the car on a plain surface and establish exactly forward wheels.

Remove both levers of a screen wiper.
Remove 2 protective caps.
Turn off 2 nuts.
Take levers of a screen wiper 1.
Completely dismantle a water repeller.
Remove consolidation of motor office 4.
Turn off 2 screws of a krepleniya of a water repeller 2 (shooters).
Pull together a hose of a fuel nozzle 3.
Remove both decorative levels of a windshield.
Pull together a decorative level of a windshield sideways from a forward rack.
Extend from a ceiling level 1 decorative level of a windshield sideways and remove it.
Dismantle both internal coverings of a forward rack 1 above.

NOTE
For cars with a head safety cushion the internal covering of a forward rack above in addition becomes stronger a frame. This frame 2 has the inscription Airbag.

Release 3 clips.
Take a covering.
Remove an internal rear-view mirror.
Measure glass on diagonal, cut off a string.
Cut off a string of quadruple length of 5600 mm.
Puncture with an opening pricker.
Pass a string and stretch in the direction of the middle of glass.
Lay a string cutting torch 1 on perimeter.
Fix by a fibrous tape.
Puncture an opening under the second end of a string.
By means of a pricker 2 involve the second end of a string in interior of the car.

NOTE
The string cutting torch has to be blocked with an overlap.

Record a windshield.
Bring the cutting tool.
Bring a collar with 2 coils to the left part of a windshield.
Pass a string cutting torch.
Attach a string cutting torch 1 to gate.
Switch a graggers and previously pull a cutting torch string.

NOTE
You watch the correct arrangement of a string of a cutting torch on the directing collar roller.

Cut out a windshield.
Cut out a windshield by means of a collar and 2 coils until the string cutting torch rises at coil height.
The direction of cutting is shown a string cutting torch an arrow.
Bring the cutting tool.
Bring a collar with 2 coils to the lower left part of a windshield.
Switch a graggers and previously pull a string of a cutting torch 1.

NOTE
You watch the correct arrangement of a string of a cutting torch on the directing collar roller.

Cut out a windshield.

NOTE
Use lubricant for the directing roller, on a curve the windshield is necessary cut out with the increased effort.

Cut out a windshield by means of a collar and 2 coils until the string cutting torch rises at coil height.
The direction of cutting is shown a string cutting torch an arrow.
Bring the cutting tool.
Establish a collar with 2 coils to the right lower part of a windshield.
Switch a graggers and previously pull a string of a cutting torch 1.

NOTE
You watch the correct arrangement of a string of a cutting torch on the directing collar roller.

Cut out a windshield.
Cut out a windshield by means of a collar and 2 coils until the string cutting torch rises at coil height.
The direction of cutting is shown a string cutting torch an arrow.
Bring the cutting tool.
Establish a collar with 2 coils to the right part of a windshield.
Switch a graggers and previously pull a string of a cutting torch 1.

NOTE
You watch the correct arrangement of a string of a cutting torch on the directing collar roller.

Cut out a windshield.

NOTE
Use lubricant for the directing roller, on a curve the windshield is necessary cut out with the increased effort.

Cut out a windshield by means of a collar and 2 coils until the string cutting torch rises at coil height.
The direction of cutting is shown a string cutting torch an arrow.
Bring the cutting tool.
Establish a collar with 2 coils to the right top part of a windshield.
Establish a collar with 1 coil to the left top part of a windshield.
Pass the second end of a string and record it.
Switch a graggers and previously pull a string of a cutting torch 1.

NOTE
You watch the correct arrangement of a string of a cutting torch on the directing collar roller.

Cut out a windshield.

NOTE
Use lubricant for the directing roller, on a curve the windshield is necessary cut out with the increased effort.

Cut out a windshield by means of a collar and 2 coils until the string cutting torch rises at coil height.
Cut out a windshield by means of a collar and 1 coil until the string cutting torch rises at coil height.
Shooters show the direction of cutting by a string cutting torch.
Bring the cutting tool.
Establish a collar with 2 coils to the left part of a windshield under a collar with the coil.
Switch a graggers and previously pull a string of a cutting torch 1.

NOTE
You watch the correct arrangement of a string of a cutting torch on the directing collar roller.

Cut out a windshield.
Cut out a windshield by means of a collar and 2 coils until the string cutting torch rises at coil height.
The direction of cutting is shown a string cutting torch an arrow.
Bring the cutting tool.
Establish a collar with 1 coil to the top right part of a windshield.

NOTE
The string cutting torch has to be blocked with an overlap.

Switch a graggers and previously pull a string of a cutting torch 1.

NOTE
You watch the correct arrangement of a string of a cutting torch on the directing collar roller.

Cut out a windshield.
Cut further until the string cutting torch completely cuts the glue roller.
Remove the cutting tools.
The direction of cutting is shown a string cutting torch an arrow.
Attach MKM-641 adaptation.
Remove a windshield.
Remove MKM-641 adaptation.
Remove glass splinters.
To cut off the glue roller from a windshield.
Remove the glue roller by means of the enclosed insmtrument 1 to прибл. 1 mm of thickness.
Cut off the glue roller from the car.
Remove the glue roller by means of the enclosed insmtrument 1 to прибл. 1 mm of thickness.
Eliminate damages of a paint and varnish covering.

Installation
Apply primer.

NOTE
Apply primer only on new glass.

Put the glue roller.
Make an incision a tuba edge so that the glue roller thickness прибл turned out. 13 mm.
Insert glass by means of MKM-641 adaptation.
Fix glass by a fibrous tape.
Observe keeping time.
Establish a rear-view mirror.
Establish an internal covering of a forward rack above at the left and on the right.
Insert a covering.
Fix 3 clips.
Establish both decorative levels of a windshield.
Mount a water repeller.
Tighten the 2nd screw of fastening.
Put on a hose of a fuel nozzle.
Establish consolidation of motor office.
Mount both levers of a screen wiper.
Tighten 2 nuts.
Establish 2 protective caps.

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8.3. Body glazing
on the following page"
9. Schemes of electric equipment